How we help customers save energy with our system

Saving energy and avoiding energy waste

In view of rising energy prices, many companies are being urged to save energy costs, reduce their gas consumption and work in a way that conserves resources. Against this background, there is one question that particularly concerns our customers: How can companies that rely on energy-intensive processes for their production save energy at all?

A good example of this are companies that use sintering processes to produce ceramics. In this process, a component is first pressed into shape to obtain a so-called green compact. This green compact must then be sintered in an oven at a high temperature to finalise the component. But where can these companies save energy? After all, you can't simply turn off the gas tap, because then the necessary temperature could not be reached in the furnace and production could not continue. Moreover, in the worst case scenario, the batch already in the oven would be destroyed.

However, these companies are just as interested in saving energy and reducing gas consumption. This is where our solution comes into play. With our automated density determination, we are able to determine the density of the green compacts coming out of the press directly in the production environment before the furnace process. But what does this mean for the customer?

Energy and cost savings through targeted parts selection

If I know the density of my green parts early on in the process, I can prevent parts that I realise are at the limit or out of tolerance from entering the furnace process. This means we avoid wasting energy, as we don't invest energy in parts that are going to be rejects anyway. Our system therefore helps to save energy costs in manufacturing companies that cannot do without their energy-intensive processes.

The advantages of our solution are obvious. By determining the density of the green parts at an early stage, we enable a targeted pre-selection of parts that are suitable for the furnace process. This prevents energy and resources being invested in the production of parts that ultimately do not meet the desired quality standards. This leads to considerable energy and cost savings.

Additional advantages result from the degree of automation of our system. The density is determined directly in the production environment and can therefore be seamlessly integrated into the production process. The measurement results are available in the company network within 2 minutes and allow rapid intervention and control of the processes. This saves time and increases efficiency.

Positive effects on the environment, economy and society

It is important to note that saving energy not only brings financial benefits, but also makes a positive contribution to environmental protection. By reducing energy consumption, companies are actively helping to reduce their impact on the environment and minimise their ecological footprint. In times of climate change and increasingly scarce resources, it is very important to take sustainable measures and use energy responsibly.

In addition, our automated density determination enables companies to improve quality assurance. By recognising potential defects or deviations in the density of green products at an early stage, we can take targeted measures to improve product quality. This not only leads to a reduction in waste and resource consumption, but also to an increase in customer satisfaction. Companies that supply high-quality products strengthen their image and gain the trust of their customers.

Our solution also offers added value in terms of process optimisation. By continuously monitoring density, companies can gain valuable insights into their production processes. They can recognise trends and patterns that help them to further improve their processes and make them more efficient. By utilising resources effectively, companies can reduce costs in the long term and strengthen their competitiveness.

Additional to the direct benefits for businesses, saving energy also has a positive impact on society as a whole. Through sustainable energy policies and practices, we can ensure a reliable energy supply in the long term and reduce dependence on fossil fuels.

It is clear that our systems make an important contribution to saving energy and help companies to work more efficiently and in a more environmentally conscious way. With automated density determination, we offer a combination of highly accurate measurement results, reliable quality assurance and efficient process optimisation. This enables our customers to reduce energy costs, conserve resources and increase their competitiveness.

Need for innovative solutions and collaboration

Successfully overcoming the energy crisis requires innovative solutions and close cooperation between companies, governments and society. Every individual can make a contribution by using energy consciously and supporting energy-efficient technologies and solutions.

Overall, it is encouraging to see that companies are recognising the need to save energy and operate sustainably. Our plant is an example of how innovative technologies can help achieve these goals. We are proud to be able to help our customers save energy and optimise their production processes at the same time.

Take the first step towards more energy-efficient, reliable processes and contact us today! Our expert Philipp Prüße will be happy to advise you and show you how you can reduce your energy costs, conserve resources and optimise your production processes with our system. Together we can create a sustainable future for your company and our society.

Jetzt kontaktieren und Energie sparen!!

If you are interested in saving energy through automatic density determination, you can arrange an online meeting with Philipp Prüße at the following link.

FAQ:

How does automated density determination help companies save energy?

Automated density determination enables companies to determine the density of green parts at an early stage. This allows faulty or out-of-tolerance parts to be identified and excluded from the furnace process. This avoids wasting energy, as no energy is invested in parts that will become rejects anyway. The system therefore helps to save energy costs.

What advantages does the early determination of the green body density offer for the furnace process?

Determining the green compact density at an early stage enables a targeted selection of parts that are suitable for the furnace process.This avoids investing energy and resources in the production of parts that ultimately do not meet the desired quality standards.Our investigations also show that the green density is a valuable indicator for controlling the process parameters.This leads to significant energy and cost savings, as well as better control over production processes.How does the solution contribute to quality assurance and customer satisfaction.

How does the solution contribute to quality assurance and customer satisfaction?

The automated density determination recognises possible defects or deviations in the density of the green parts at an early stage.

This allows targeted measures to be taken to improve product quality.This leads to a reduction in rejects and increases customer satisfaction.Companies that supply high-quality products strengthen their image and gain the trust of their customers..

What opportunities for process optimisation arise from continuous density monitoring?

By continuously monitoring density, companies can gain valuable insights into their production processes. They can recognise trends and patterns that help them to further improve their processes and make them more efficient. Effective utilisation of resources enables long-term cost reductions and strengthens competitiveness.

What is the social impact of energy saving and sustainable practice in companies?

Through sustainable energy saving, companies actively contribute to reducing the impact on the environment and minimising their ecological footprint. This has positive effects on the environment, the economy and the stability of society. A reliable energy supply can be guaranteed in the long term and dependence on fossil fuels can be reduced.